Mobile Ready Mix Plant: Efficient And Flexible Solutions
In modern engineering construction, concrete is a core material, and its production efficiency and flexibility directly affect the project progress and cost. Based on the three core technologies of modular design, rapid transfer and precise measurement, the mobile ready mix plant has completely overturned the limitations of traditional fixed concrete mixing plants and has become a "golden partner" in the fields of roads, bridges, hydropower projects, municipal construction, etc.
1. Product features: Redefining the paradigm of concrete production
- Modular integrated design
Adopting a "one-to-many" structure, the batching system, forced mixer, and intelligent control system are integrated into the all-steel trailer chassis, with a detachable cement silo and screw conveyor. There is no need to disassemble the core components during transfer, and only one trailer is needed for overall transportation. For example, the transportation size of the YHZS75 mobile concrete batching plant equipment is only 19.4×2.22×4.35 meters, which can be directly transported by conventional roads, meeting the road regulations of Thailand, the Philippines and other countries.
- Intelligent and precise metering system
Equipped with dynamic weighing sensors and PLC control systems, it can achieve high-precision metering of ±2% for sand and gravel and ±1% for cement. Taking the YHZS60 mobile concrete batching plant model as an example, it can stably produce 60 cubic meters of concrete per hour, with a discharge capacity of 1000L, which can meet the production needs of all grades of concrete from C15 to C60.
- Environmental protection and energy-saving innovation
It is equipped with pulse bag dust collector (filtration area 115-450㎡) and wastewater recovery system as standard, and dust emission is ≤30mg/m³, which is 70% lower than that of traditional mixing plants. The foundation-free installation design avoids damage to the original landform and is particularly suitable for construction in ecologically sensitive areas.
2. Application scenarios: from plateau canyons to urban streets
- Main force of infrastructure projects
In national projects such as hydropower stations, mobile concrete batching plants achieve efficient operations of "construction and transfer" with a hauling speed of 50km/h and the convenience of installation with a 30-ton crane. In the Imbru Hydropower Station project in Congo, Africa, the equipment operates stably in a high temperature and dusty environment, passes local environmental protection tests, and becomes the first choice for subsequent projects.
- Municipal emergency pioneer
In temporary projects such as urban pipeline network renovation and subway construction, the equipment can be installed and debugged within 24 hours. For example, the subway section uses the YHZS90 mobile concrete batching plant, which reduces the floor area to 40% of the traditional ready mix concrete plant through the folding leg structure, effectively solving the problem of limited urban space.
- Overseas engineering tool
In countries along the "Belt and Road", the equipment has become the core equipment for projects such as Guyana Highway and Vietnam Port with its multilingual control system (supporting 8 languages including Chinese, English, and Russian) and containerized transportation advantages. Only 3 40-foot high cabinets are required for single-station sea transportation, which reduces transportation costs by 50% compared with fixed concrete mixing plants.
3. Value proposition: Let every cubic meter of concrete create greater value
- Cost optimization:
Modular design reduces 30% of installation labor, foundation-free construction saves 20% of land costs, and bulk cement storage saves 15% of transportation costs compared with bagged cement.
- Efficiency leap:
It only takes 5 days from transfer to production, which is 60% shorter than the stationary concrete batching plant.
- Quality assurance:
The intelligent control system realizes automatic verification of the mix ratio, and the coefficient of variation of the homogeneity of the finished concrete is ≤1.5%, which meets the stringent engineering requirements of high-speed rail box girders, nuclear power foundations, etc.
-Choosing a mobile ready mix plant is not only choosing a set of equipment, but also choosing a modern engineering solution that responds quickly, is green and efficient, and has controllable quality. With the strong strength, we provide global customers with full life cycle services from equipment customization, installation and commissioning to operation optimization, helping every project achieve excellence!